Injection Molding
Solution
’s Integrated Production System
Japanese Quality
For Your Products
SANYO is a Japanese manufacturer specializing in providing high-quality plastic injection
molding
products to various industries, including apparel, automotive, medical devices,
and electrical
appliances.
Enhance your products with superior plastic parts that
only a Japanese company can offer.
Do You Have Any Of
The Following Problems?
-
We are searching for a company capable of processing high-performance/super-engineering plastics
suitable for use in medical devices. -
Considering the possibility
of converting metal parts
to resin. -
We require a parts molding and processing company
that can unquestionably
meet our stringent quality requirements. -
We not only need resin molding of parts but also additional
processing to complete the finished product.
WE
CAN
SOLVE
THEM!!
We Can Solve Them!!
Our Products
-
A Wide Variety Of Products
For Many Different IndustriesOur greatest strength is our integrated production system
that can handle everything from resin molding die fabrication
to
injection molding. From
prototyping to mass production,
we can provide a speedy and
cost-effective solution.
We supply products to various industries, from apparel to
home appliances, automobiles, and
medical equipment, and
have a
wealth of experience and
extensive resin processing
know-
how. -
-
Mold size：
750×650×490
1200×700×645
Plastic type：
PC ABS -
Mold size：
300×280×270
Plastic type：
PMMA -
Mold size：
950×650×715
Plastic type ：
PC ABS -
Mold size：
600×600×610
Plastic type ：
PMMA
Precision Mold Making That
Meets Japanese
Automakers’ StandardsWe have accumulated experience and know-how by
manufacturing over 12,000 molds for plastic molding.
With the latest processing equipment and the skillful
techniques of our mold makers, we also manufacture many
molds for parts for Japanese automobile manufacturers,
which demand high-quality standards. -
-
-
PPSU / PEI
-
PEI
-
PEI
-
PEEK
Capable Of Processing
Super Engineering PlasticsWe can process super engineering plastics such as PEEK
PPSU, PEI, LCP, PPO, and PPS. We have many proven track
records in producing parts for medical devices, and we can
also handle post-processing to assemble metal parts to
molded products. We are also capable of converting metal
parts to resin. -
List Of Plastics We Have
Experience Processing
Crystalline Plastics
Semi-Crystalline Plastics
Super Engineering Plastics
Long-term Heat
Resistance Temperatures
≧150℃
Crystalline Plastics
PPSU
Poly Phenyl Sulfone
PEI
Poly Ether Imide
Semi-crystalline Plastics
PEEK
Poly Ether Ether Ketone
LCP
Liquid crystal polymer
PPS
Poly Phenylene Sulfide
Commodity Engineering Plastics
Long-term Heat
Resistance Temperatures
≧100℃
Crystalline Plastics
PPE/PPO
Poly Phenylene Ether/ Oxide
PC
Polycarbonate
Semi-crystalline Plastics
SPS
Sydio tactic Polystyrene
PA66
Polyamide66
PBT
Polybutylene terephthalate
PA46
Polyamide46
PA6
Polyamide6
PET
Polyethylene terephthalate
POM
Polyoxy Methylene
Commodity Plastics
Long-term Heat
Resistance Temperatures
≧100℃
Crystalline Plastics
PS
Poly Styrene
ABS
Acrylonitrile Butadiene Styrene
PMMA
Poly Methyl Methacrylate
Semi-crystalline Plastics
PP
Polypropene
HDPE
High density polyethylene
LDPE
Low density polyethylene
Our Solutions
Development, Design, Manufacturing, And Assembly
All In One Place
We have an integrated production system from mold making to
molding
and processing of resin-molded products and deliver
products with a
high degree of perfection speedily.
Head Office And
Factories
Northern Production
Sites In
Shandong
Southern Production
Sites In
Guangdong
We Also Have Factories
In Shandong And Guangdong(China)
We also have affiliated companies in China to handle local production and trilateral trade.
-
Northern Production Sites In Shandong
-
Southern Production Sites In Guangdong
Delivery Records
We have a proven track record of delivering to global companies in a variety of industries. Here are some of them.
| Company Name / Industry | What We Delivered |
|---|---|
| Company F, I, A, N: Fast fashion brand, global apparel brand | Tag pin Tag fastener |
| Company T, N, H, M: Major car manufacturer | Resin interior parts, Tag pin |
| Company P: Major home appliance manufacturer | Washing machine operation panel parts, rice cooker parts and toilet seat molds |
| Company O: Japanese medical equipment manufacturer | Super-engineering plastic resin parts for dental equipment |
| Company Y, K: Japanese musical instrument manufacturer | Keyboard, pianica, instrument tuner |
Case Studies
-
01
Problem
We want to build a mass production system for new products quickly.
Solution
SANYO handles everything in-house, from die fabrication to molding and processing. Since we can complete everything in-house from prototyping to production, we can quickly establish a mass production system for new products. We can smoothly start mass production of products with stable quality.
-
02
Problem
Want to reduce total cost, including secondary processing.
Solution
In order to meet the demand for post-processing of products after injection molding, we can design and manufacture a variety of automatic secondary processing machines in-house. For example, in the manufacture of module plugs, we have mechanized the process of hammering in metal terminals, which used to be done manually, to realize cost reduction for our customers.
-
03
Problem
Can’t find a company that can process super-engineering plastics.
Solution
SANYO can process a wide range of super-
engineering plastics. We have extensive experience in the medical field in particular, including parts for dental equipment. We also offer integrated post-processing services, such as processing molded products and assembling metal parts.
About Us
Advancing manufacturing
with ideas and technology
SANYO is a manufacturer of mold design, manufacturing, and plastic molding process established in 1956 in Nagoya, Japan. Our strength lies in our integrated production system of mold making and injection molding, as well as in our know-how and creative ideas cultivated through the production of numerous products. We are developing new products under the theme “Make a mold, Break the mold”.
Address:
183,Shimoshioda, Narumi-Cho,
Midori-Ku,
Nagoya City Aichi, Japan 4580801
FAQ
-
Q1 What is the process from inquiry to ordering?
A1 Please use the form below for your inquiries. We will then provide a free estimate based on the 2D and 3D product drawings presented to us. The flow of production is as follows;
Confirmation of 2D and 3D
product drawings QuotationQuotation Mold design and fabricationTrial production
Mass production molding
Delivery -
Q2 Where do you manufacture your molds? Please also tell us the percentage of in-house production.
A2 More than 90% of our molds are made in-house. Since we have our mold-making department, we can meet your requirements for cost, delivery time, and degree of difficulty.
-
Q3 What types of plastics can you handle?
A3 These are general-purpose resins (PE, PP), engineering plastics, and super-engineering plastics. Click here for a list of resins we can handle. Please contact us for details.
Inquiry
Please fill out the form below to register. A confirmation e-mail will be sent automatically to your e-mail address.